Description
Discover Special Solutions
Explore our range of unique solutions tailored to meet your specific needs and accurately measure your tools quickly and securely. You'll find solutions for measuring crankshaft cutters with internal tool cutting edges, fine boring tools, adjustable tools, turning and broaching tools, face cutter heads, cap cutters, tactile measurements of face cutter heads, and a modular balancing system.
ZOLLER - Your Trusted Global Partner and Advisor ZOLLER's mechanical solutions are known for their precision, ergonomic design, and reliability. The ZOLLER image processing "pilot" is a user-friendly, fast, and intuitive tool.
Special Solutions
Highlights
Accurate: Achieved through the use of four CNC-controlled axes and a sensor that swivels 180 degrees for versatility
Clarity: Provides transparent and unambiguous data from both digital counters and "analog" dial gauges
Comprehensive: Offers a seamless documentation process, tailored to individual customer requirements
User-Independent: Enables an intuitive, user-independent procedure with software that facilitates fully automatic calibration of the measuring sensor at the attachment holder's zero point
Efficient: Delivers micrometer-precise measurement results within a matter of seconds
Seamless: Conforms to machine specifications, ensuring precise positioning of the crankshaft milling cutter using a dedicated attachment holder and holder ring
»pilot 4.0«
Boasts a visually engaging and intuitive user interface
- All functions are readily accessible
- Features large clickable and touch-friendly areas
- Utilizes a photorealistic input interface
- Dynamic crosshairs for user guidance Intuitive function keys
- Automated recognition of cutting-edge shapes
- Automatic monitoring of the zero-point
- Provides a clear and precise display and inspection of cutting edges
- Manages tools and adapters
- Facilitates tool identification
- Generates test reports
- Supports data transfer to the machine tool and interfaces with external systems
Technical Data
|
Measuring range Z |
Measuring range X | Min. internal Ø | Max. internal Ø | Measuring range external Ø | Max. cutter width | |
| »aralon« | 800 mm | 800 mm | 220 mm (standard); 185 mm (option) | 350 mm (standard); 300 mm (option) | 620 mm (for radial run-out) | 70 mm |
Automated Tactile Measurement of Crankshaft Milling Cutters with Internal Cutting Edges »aralon« represents ZOLLER's solution for the fully automated tactile measurement of crankshaft milling cutters equipped with internal cutting tool edges. The CNC-controlled electronic sensor can autonomously pivot 180° and can be precisely positioned on any cutting edge, regardless of its orientation. Special attachment holders and holder rings are provided for precise placement of the crankshaft milling cutter. The user-friendly software offers an intuitive and efficient guiding experience to assist users in completing their measuring tasks swiftly and effortlessly.
»gemini«
Puncte forte
Ergonomic: Proiectare ergonomică și manipulare confortabilă a discului de frezat
Sigur: Carcasă de protecție compactă pentru economie de spațiu
Eficient: Măsurare rapidă și extrem de precisă a muchiilor așchietoare prin iluminarea incidentă, utilizând modul de măsurare "focus 360i"
Precizie la micrometru: Proceduri de măsurare automate și independente de utilizator, cu un senzor extrem de precis pentru compensarea excentricității axiale
»pilot 4.0«
Boasts a visually engaging and intuitive user interface
- All functions are readily accessible
- Features large clickable and touch-friendly areas
- Utilizes a photorealistic input interface
- Dynamic crosshairs for user guidance Intuitive function keys
- Automated recognition of cutting-edge shapes
- Automatic monitoring of the zero-point
- Provides a clear and precise display and inspection of cutting edges
- Manages tools and adapters
- Facilitates tool identification
- Generates test reports
- Supports data transfer to the machine tool and interfaces with external systems
Technical Data
| Measuring range Z | Measuring range X | Ø | |
| »gemini« | 150 mm | 500 mm | 1000 mm |
120 Cutting Edges in Only 80 Seconds Quick, easy, and precise presetting of crankshaft milling cutters, rotary tools, or broaching tools is effortlessly achieved with the ZOLLER »gemini« presetting and measuring machine. The »gemini« can measure 120 cutting edges in just 80 seconds, offering unparalleled simplicity.
The globally unique, fully automatic measurement in the "focus360i" measuring mode is a standout feature of the well-established ZOLLER image processing software »pilot 3.0«. The highly precise measuring sensor for axial runout compensation eliminates the need for cumbersome measuring equipment. You benefit from maximum workpiece quality, increased productivity, and seamless documentation. Your workspace becomes more ergonomic, allowing for easy tool presetting and automatic measurement and verification.
»millCheck«
Highlights
Precise: Achieving the best results in axial runout and ensuring high process safety is made possible through a dedicated automatic measuring sensor.
Straightforward: The "pilot" software offers a photorealistic input dialog for customized measuring sensor procedures, including an analog dial gauge for visual assistance.
Protective: The hardened and uniquely shaped sensor head design safeguards the cutting tool edges.
Efficient: The fully automated measuring process speeds up and streamlines measurements.
Robust: Thanks to the consistent use of top-quality branded components.
»pilot 4.0«
Boasts a visually engaging and intuitive user interface
- All functions are readily accessible
- Features large clickable and touch-friendly areas
- Utilizes a photorealistic input interface
- Dynamic crosshairs for user guidance Intuitive function keys
- Automated recognition of cutting-edge shapes
- Automatic monitoring of the zero-point
- Provides a clear and precise display and inspection of cutting edges
- Manages tools and adapters
- Facilitates tool identification
- Generates test reports
- Supports data transfer to the machine tool and interfaces with external systems
Precisely Set, Measure, and Document Face Cutters and Cap Cutters with Efficiency ZOLLER's »millCheck« stands out for its fast and precise presetting, measurement, and documentation, along with user-friendly guidance through intuitive software. A dedicated measuring program assists users with a photorealistic input dialog, complemented by the representation of an additional analog dial gauge. The fully automatic presetting and measuring process ensures consistently accurate, precise, and swift outcomes, promoting a high tool throughput — a distinct economic benefit.
»millSet«
Highlights
Ideal for the Workshop: Sturdy storage area for face cutters conveniently located near the CNC machine
Efficient: Manual horizontal and vertical axis adjustments with both rapid and fine-tuning options
Straightforward: Quick, accurate, and easy measurements without extensive training
Technical Data
| Travel range Z axis | Travel range X axis | Tool Ø | Tool height | |
| »millSet« | 200 mm | 200 mm | 100 – 400 mm | 50 – 200 mm |
ZOLLER »millSet« is a durable storage solution for face cutters that is specifically designed for the shop floor environment, conveniently positioned right next to the CNC machine. It's engineered for use in the heart of manufacturing. Equipped with a pneumatic switch for axis release and spindle brake, it allows for manual and tactile testing and presetting of axial runout for face cutters using the dial gauge. It offers a straightforward and secure approach for swift procedures — that's the ZOLLER »millSet«
Documents
aralon
gemini
millset&millcheck
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