Walter HELITRONIC DIAMOND EVOLUTION: Efficient Eroding and Grinding in One Machine

Details

The HELITRONIC DIAMOND EVOLUTION tool eroding machine, equipped with C.O.R.E. technology, offers the dual capability to erode PKD/CBN materials and grind high speed steel/carbide tools in a single setup. This compact yet highly efficient machine supports tools ranging from 1 to 165 mm in diameter, lengths up to 185 (255) mm, and weights up to 30 kg, all within a single clamping cycle.

Features

Gantry design

The WALTER's cast iron gantry structure, renowned for its superior damping qualities, guarantees impeccable tool surface finishes.

Laser Contour Check

This cutting-edge option introduces an intelligent measurement system into the tool grinding and eroding machine, enabling precise, non-contact assessments of various parameters on cylindrical tools.

Linear Axes

Equipped with a ball screw, the tool eroding machine features three linear axes (X, Y, Z) capable of achieving a top travel speed of 15 m/min.

Belt-Driven Spindle

The HELITRONIC DIAMOND EVOLUTION features an HSK 50 belt-driven spindle, accommodating two spindle ends. It supports up to three electrodes and three grinding wheels, or alternatively, up to six grinding wheels.

Fine Pulse Technology

The eroding machine incorporates advanced eroding technologies for a consistent and swift eroding process, guaranteeing superior surface finishes and reduced chipping.

Hardware / Software

  • Robot Loader: Automated loading system for efficient tool handling.
  • Top Loader: Superior loading mechanism for easy access.
  • Manual and Automatic Bezel: Versatile bezel settings for precision.
  • Manual Tailstock: Tailstock adjustments for enhanced stability.
  • Compact Electrode/Grinding Wheel Changer: Streamlined swapping of electrodes and grinding wheels for optimal versatility.

Technical Data

Linear Axes
Max. Travel X 320 mm
Max. Travel Speed X 15.000 mm/min
Max. Travel Y 200 mm
Max. Travel Speed Y 15.000 mm/min
Max. Travel Z 470 mm
Max. Travel Speed Z 15.000 mm/min
Spindle Drive
Max. Spindle Power 9 kW
Max. Number Of Revolutions 10.500 /min
Max. Grinding Wheel Diameter 150 mm
Swiveling Axes
Swiveling Range A ∞ °
Swiveling Range C 200 °
Workpiece Data
Workpiece Length 255 mm
Workpiece Diameter 1 - 165 mm
Max. Workpiece Weight 30 kg

Documents

Top-Loader
1.09 MB
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Electrical measurement
222 kB
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Clamping Equipment
1.16 MB
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Heliset plus
1.27 MB
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Helitronic Diamond Evolution
1.01 MB
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