ZEISS DuraMax with VAST XXT-Sensor: Robustness and Precision for At-Line Measurements

Quality assurance is demanding, and the requirements for CMMs are high – especially in a production environment. ZEISS DuraMax combines robustness, precision, and efficiency, making it the perfect choice for direct inline production measurement. ZEISS DuraMax is undeterred by harsh environmental conditions and even withstands high temperatures. Leveraging the capabilities of the ZEISS VAST XXT sensor, ZEISS DuraMax enables fast measurements, point by point, or by scanning various contours and freeform surfaces, rendering fixed gauges unnecessary

A quick overview of all advantages

Efficiency

Ideal ratio between measurement volume and footprint

  • Compact design that saves space
  • Large and easily accessible volume measurement
  • Can be loaded from three sides and from the top
  • Does not require compressed air

Speed

Decreased operation duration and quick assessments

  • scanning with ZEISS VAST XXT
  • Point by point measurements using the ZEISS VAST sensor 
  • ZEISS Duplex palletizing system for increased efficiency
  • Four-axis measurement using a rotary table

Precision

Exact outcomes even under severe conditions

  • Shielded against dust and moisture
  • ShopFloor base with IP54 certification
  • Maintained thermal stability through glass ceramic scales
  • Linear drive nut and ball-bearing guidance system with protected guidance across all axes
  • Standard inclusion of passive vibration reduction

Features

Completely prepared to meet your challenges. Explore the distinctive attributes of ZEISS DuraMax

ZEISS VAST XXT

The ZEISS VAST XXT technology facilitates both single-point measurements and scanning, promising optimal productivity coupled with consistent outcomes. Leveraging this scanning technology, you can achieve a significantly higher point density measurement, which in turn allows for a more detailed assessment of the tolerances of size, shape, and position. Moreover, the broad array of styli options enables the measurement of intricate features across a wider range of components.

Measurement volume

ZEISS DuraMax presents a peerless ratio of measurement volume to footprint. It ensures prime accessibility and visibility into the measurement area, coupled with the convenience of loading from three different sides and from above, all at an ideal working height. This design not only enhances ergonomics and safety but also curtails the time spent on operations.

Rotational Table

Utilizing the optional rotational table enhances flexibility, especially for symmetrically rotational small components, facilitating the measurement of intricate tasks through a fourth axis. This setup not only simplifies the stylus systems but also diminishes operational time by reducing the number of necessary probe alterations

Temperature resistivity

Every axis features glass-ceramic scales that remain unaffected by temperature fluctuations, ensuring consistent measurements in the temperature range of +18 °C to +30 °C. The system's IP54 base safeguards the computer components

Pneumatic vibration isolation

The optional pneumatic vibration isolation prevents the influence of ground vibrations on measurement results and provides automatic level control. It can also be retrofitted for ZEISS DuraMax and ZEISS O-INSPECT.

Accessories

The ZEISS Integration Series facilitates the adaptable enhancement of your measurement solutions, ensuring seamless incorporation into your current operations while boosting productivity and throughput

ZEISS CALYPSO

The user-friendly ZEISS CALYPSO software provides considerable flexibility for a variety of measurement tasks, complemented by the straightforward programming facilitated by ZEISS CALYPSO express. Leveraging the single-point mode in ZEISS DuraMax, you can now utilize your tactile sensor in the ZEISS VAST probing mode, potentially reducing measurement time by 25-80% based on the specific task at hand.

ZEISS DuraMax HTG

The ZEISS DuraMax HTG is designed to function optimally across an extensive temperature range, showcasing the highest temperature gradient. Suitable for both manufacturing settings and automated systems, it stands as a flexible solution, enhancing resistance to environmental factors during measurement tasks.

Key Features

  • High-temperature precision measurement
  • Zerodur scales minimizing thermal expansion
  • Workpiece temperature adjustment through dedicated sensors
  • Enhanced protection against contaminants with additional filters on the X and Y axes

Technical specifications

  DuraMax DuraMax HTG

Measuring volume

500 x 500 x 500 mm3

500 x 500 x 500 mm3

Length measurement error E0 in μm
E0/E40 in µm MPE according to ISO 10360-2:2009

2.4 + L/300 18°C - 22°C

2.2 + L/300 18°C - 22°C

Extended temperature range (ZEISS TVA 1) E0/E40 in µm

2.7 + L/250 18°C - 26°C

2.5 + L/250 18°C - 26°C

Extended temperature range (ZEISS TVA 2) E0/E40 in µm

2.9 + L/200 18°C - 30°C   

2.7 + L/200 18°C - 30°C

Extended temperature range (ZEISS TVA 3) E0/E40 in µm

not available

3.9 + L/100 15°C - 40°C

Software

ZEISS CALYPSO

ZEISS CALYPSO

Tactile Sensor

VAST XXT TL 3

VAST XXT TL 3

Stylus length

radially up to 65 mm (star stylus)

radially up to 65 mm (star stylus)

Probe diameter

0.3 - 8 mm

0.3 - 8 mm

Flexible Solutions

The product range of the ZEISS Integration Series allows for flexible expansion of your measurement solution to ensure optimal integration into your existing processes and to increase productivity and throughput.

Duplex system

The ZEISS DuraMax duplex system enhances the efficiency of machine use by allowing workpieces to be secured and released concurrently with the measurement procedure. Furthermore, it facilitates better ergonomics in handling components and safeguards the measuring sensors from potential damages.

Setup during the measurement process

  •  Optimized CMM utilization
  • High throughput of workpieces

Documents and brochures

ZEISS DuraMax EN
146 kB
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