Universal Premium 25/35
Turning/Milling
The Universal Premium 25/35 offers a robotic loading solution for turning and milling, accommodating workpieces up to 270 mm. It provides a shaft handling option for workpieces up to 450 mm.
Enhance efficiency with setup times under 5 minutes and batch preparation while the robot operates.
Easily transfer the Universal Premium between CNC machines.
Your benefits with Halter
- Quick delivery
- Turn-key installation
- Local and remote support
- Attractive financing options
Extending Options
Universal Models Can Incorporate Added Functions
Customized Workpiece Solutions
Halter's application engineering team is equipped to create tailored solutions like custom grid plates and gripper fingers designed specifically for your unique workpieces. This level of customization is particularly beneficial when automating tasks involving special handling, such as castings. All these specialized solutions can be seamlessly integrated into the user-friendly HALTER SmartControl system. Our solutions' adaptability ensures that you can automate a wide range of workpiece variations
Shaft Handling
The HALTER Universal can be equipped with a shaft handling option, allowing you to load workpieces with heights of up to 600 mm, depending on the model. This option includes a comprehensive package featuring an additional 2-finger gripper, gripper fingers for various diameters, height-adjustable pins for grid plate support, and a regripping station
Optional Functionalities
- Unloading workpieces onto pallets
- Unloading workpieces at external fixed positions (e.g., conveyor belts)
- Removal of residual material
- Retrieving workpieces from revolver tools
- Cleaning workpieces outside the CNC machine
- Precise positioning of workpieces on measuring stations
- Efficient removal of rejected workpieces
- Secure workpiece side-gripping
- Accurate orientation of workpieces within CNC machine chucks
- Customized functionalities tailored to your specific requirements
Capacity & Specifications
System
| Feature | Option |
|---|---|
| Rigid industrial construction | ☑ |
| Rotating loading table | ☑ |
| Full enclosure and protection | ☑ |
| Movable by pallet truck | ☑ |
| Placed on 3-point self-centering anchors | ☑ |
| Fanuc 6-axis robot arm | 25 kg / 35 kg |
| Drip tray for leaking coolant | ☑ |
| Workpiece side-gripping station | Option |
| Workpiece turnover station for two-sided machining | Option |
| Status light | Option |
| Standard robot-machine interface for every CNC machine | UNIVERSAL |
Halter Smartcontrol
| Feature | Option |
|---|---|
| Intuitive and graphical programming in 12 steps | ☑ |
| Touch screen | 15 inch |
| Free choice of pre-installed language | ☑ |
| Input can be entered in inches or mm | ☑ |
| Software analysis for machine utilization | ☑ |
| Automatic program storage | ☑ |
| Max. number of CNC machines to connect with | 4 |
Halter SmartControl Standard Functionalities
| Feature | Option |
|---|---|
| Positioning workpiece in machine vise with soft push function | ☑ |
| Workpiece regripping for accurate positioning | ☑ |
| Unload-only function in combination with bar feeder | ☑ |
| Inside and outside gripping | ☑ |
| Workpiece loading in chuck with or without pressure star | ☑ |
| Adjusting airblow distance | ☑ |
| Working with spindle orientation of the CNC machine | ☑ |
| Eccentric loading and unloading | ☑ |
| Robot park positioning button | ☑ |
Halter SmartControl Enables the Following Optional Functionalities
| Workpiece Turnover Function for Two-Sided Machining | Option |
|---|---|
| Unloading Workpiece on Pallet | Option |
| Unloading Workpiece on External Fixed Position, e.g. Conveyor Belt | Option |
| Unloading of Residual Material | Option |
| Collecting a Workpiece from a Revolver Tool | Option |
| Cleaning of Workpiece Outside the CNC Machine | Option |
| Positioning Workpiece on Measuring Station | Option |
| Removal of Rejected Workpieces | Option |
| Workpiece Side-Gripping | Option |
| Radial Positioning of the Workpiece in the Chuck | Option |
| Shaft Handling | Option |
| Customer-Specific Functionalities | On Request |
Grippers
| Feature | Option |
|---|---|
| 2-finger gripper for rectangular workpieces | ✓ |
| 3-finger gripper for round workpieces | ✓ |
| 2-finger gripper for shaft handling | ✓ |
| Separate grippers for raw and machined workpieces | ✓ |
| Airblow system | ✓ |
| Workpiece detection system by open/close message | ✓ |
| Quick change system for exchanging grippers | Option |
| Quickly adjustable gripper fingers | ✓ |
| Workpiece-specific gripper fingers | Option |
| Pressure sensor on the robot arm monitors air pressure | ✓ |
Safety
| Functionality | Option |
|---|---|
| In-machine-space function | ✓ |
| Fanuc DCS area in combination with the Sick floor scanner | ✓ |
| Sliding door provided with safety sensors | ✓ |
| Standard safety fence between CNC machine and the Halter | ✓ |
| Automatic servo-driven door opener with integrated safety mechanism | Option |
| Closed safety circuit | ✓ |
Input
| Parameter | Value |
|---|---|
| Voltage | 400 V |
| Peak consumption | 16 A |
| Compressed air pressure | 6.5 bar |
Dimensions
| Characteristic | Measurement |
|---|---|
| Length | 1750 mm |
| Width | 1434 mm |
| Height | 2220 mm |
| Total weight | 1110 kg / 1120 kg |
Capacity
| Characteristic | Measurements |
|---|---|
| Workpiece diameter (min - max) | 10 mm - 270 mm |
| Minimum workpiece (L x W) | 10 mm x 10 mm |
| Maximum workpiece (L x W) | 270 mm x 270 mm |
| Height of workpiece (min - max) | 10 mm - 250 mm |
| Maximum load capacity robot arm | 25 kg / 35 kg |
| Maximum total weight on rotating table | 750 kg |
| Max. number of workpieces for grid plate 10-35 mm | 176 |
| Max. number of workpieces for grid plate 23-55 mm | 136 |
| Max. number of workpieces for grid plate 23-85 mm | 68 |
| Max. number of workpieces for grid plate 23-115 mm | 40 |
| Max. number of workpieces for grid plate 23-135 mm | 24 |
| Max. number of workpieces for grid plate 23-175 mm | 18 |
| Max. number of workpieces for grid plate 23-195 mm | 14 |
| Max. number of workpieces for grid plate 23-230 mm | 10 |
| Max. number of workpieces for grid plate 23-270 mm | 6 |
| Workpiece-specific grid plates | Optional |
Capacity for Shaft Handling
| Characteristic | Measurements |
|---|---|
| Workpiece diameter (min - max) | 10 mm - 40 mm |
| Minimum workpiece (L x W) | 10 mm x 10 mm |
| Maximum workpiece (L x W) | 40 mm x 40 mm |
| Height of workpiece (min - max) | 250 mm - 450 mm |
| Maximum weight of workpiece | 4.5 kg |
| Maximum load capacity robot arm | 35 kg |
| Maximum total weight on rotating table | 750 kg |
| Max. number of workpieces for grid plate 10-35 mm | 160 |
| Max. number of workpieces for grid plate 23-55 mm | 130 |
| Max. number of workpieces for grid plate 23-85 mm | 64 |
Documents and brochures
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