TurnStacker Compact 12
Turning
The TurnStacker Compact 12, part of our TurnStacker product line, offers a compact robotic loading solution with a high capacity for diameters up to 160 mm. Enhance your efficiency with quick setup, allowing batch preparation while the robot operates seamlessly. The TurnStacker Compact provides portability between CNC machines
Your benefits with Halter
- Quick delivery
- Turn-key installation
- Local and remote support
- Attractive financing options
Extension options
Custom solutions for your workpieces
Halter's application engineering team is capable of crafting tailor-made loading solutions and gripper configurations for your unique workpieces. Whether you aim to automate tasks like handling castings or other specialized workpieces, these custom solutions seamlessly integrate with the user-friendly HALTER SmartControl. Our adaptable solutions enable automation across a wide range of workpiece variations
Optional Functionalities
- Unloading the workpiece onto a pallet
- Unloading the workpiece to an external fixed position, such as a conveyor belt
- Removal of residual material
- Collecting a workpiece from a revolver tool
- Cleaning the workpiece outside the CNC machine
- Precisely positioning the workpiece on a measuring station
- Removing rejected workpieces
- Gripping the workpiece from the side
- Orienting the workpiece in the chuck of the CNC machine
- Implementing customer-specific functionalities
Capacity & Specifications
System
| Property | Value |
|---|---|
| Rigid industrial construction | ✓ |
| Rotating loading table | ✓ |
| Full enclosure and protection | ✓ |
| Movable | ✓ by pallet truck |
| Placed on 3-point self-centering anchors | ✓ |
| Fanuc 6-axis robot arm | ✓ |
| Maximum Robot Arm Load Capacity | 12 kg |
| Workpiece turnover station for two-sided machining | Option |
| Status light | Option |
| Standard robot-machine interface for every CNC machine | ✓ |
Halter Smartcontrol
| Property | Value |
|---|---|
| Intuitive and graphical programming in 12 steps | ✓ |
| Touch screen | 15 inch |
| Free choice of pre-installed language | ✓ |
| Input can be entered in inches or mm | ✓ |
| Software analysis for machine utilization | ✓ |
| Automatic program storage | ✓ |
| Max. number of CNC machines to connect with | 4 |
Halter Smartcontrol Standard Functionalities
| Feature | Option |
|---|---|
| Positioning workpiece in machine vise with soft push function | ☑ |
| Workpiece regripping for accurate positioning | ☑ |
| Unload-only function in combination with bar feeder | ☑ |
| Inside and outside gripping | ☑ |
| Workpiece loading in chuck with or without pressure star | ☑ |
| Adjusting airblow distance | ☑ |
| Working with spindle orientation of the CNC machine | ☑ |
| Eccentric loading and unloading | ☑ |
| Robot park positioning button | ☑ |
Halter SmartControl Enables the Following Optional Functionalities
| Workpiece Turnover Function for Two-Sided Machining | Option |
|---|---|
| Unloading Workpiece on Pallet | Option |
| Unloading Workpiece on External Fixed Position, e.g. Conveyor Belt | Option |
| Unloading of Residual Material | Option |
| Collecting a Workpiece from a Revolver Tool | Option |
| Cleaning of Workpiece Outside the CNC Machine | Option |
| Positioning Workpiece on Measuring Station | Option |
| Removal of Rejected Workpieces | Option |
| Workpiece Side-Gripping | Option |
| Radial Positioning of the Workpiece in the Chuck | Option |
| Shaft Handling | Option |
| Customer-Specific Functionalities | On Request |
Grippers
| Property | Value |
|---|---|
| 3-finger gripper for round workpieces | ✓ |
| Separate grippers for raw and machined workpieces | ✓ |
| Airblow system | ✓ |
| Workpiece detection system by open/close message | ✓ |
| Quickly adjustable gripper fingers | ✓ |
| Workpiece-specific gripper fingers | Option |
| Pressure sensor on the robot arm monitors air pressure | ✓ |
Safety
| Functionality | Option |
|---|---|
| In-machine-space function | ✓ |
| Fanuc DCS area in combination with the Sick floor scanner | ✓ |
| Sliding door provided with safety sensors | ✓ |
| Standard safety fence between CNC machine and the Halter | ✓ |
| Automatic servo-driven door opener with integrated safety mechanism | Option |
| Closed safety circuit | ✓ |
Input
| Property | Value |
|---|---|
| Voltage | 400 V |
| Peak Consumption | 16 A |
| Compressed Air Pressure | 6.5 bar |
Dimensions
| Property | Value |
|---|---|
| Length | 1315 mm |
| Width | 1200 mm |
| Height | 2010 mm |
| Total Weight | 950 kg |
Capacity
| Property | Value |
|---|---|
| Workpiece Diameter (min - max) | 43 mm - 160 mm |
| Height of Workpiece (min - max) | 10 mm - 175 mm |
| Maximum Load Capacity of Robot Arm | 12 kg |
| Maximum Total Weight on Rotating Table | 660 kg |
| Maximum Stacking Height | 375 mm |
| Number of Stacking Stations (1 empty) | 12 |
| Maximum Weight per Station | 60 kg |
| Max. Number of Workpieces at 10 mm Height | 407 |
| Max. Number of Workpieces at 20 mm Height | 198 |
| Max. Number of Workpieces at 50 mm Height | 77 |
| Max. Number of Workpieces at 70 mm Height | 55 |
| Max. Number of Workpieces at 85 mm Height | 44 |
| Max. Number of Workpieces at 110 mm Height | 33 |
| Max. Number of Workpieces at 150 mm Height | 22 |
Documents and brochures
Turnstacker Compact ENGDo You Need Help?
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