Hightlights
- Identical main and counter spindles with spindle clearanceD 120 mm
- Chuck D 400 mm
- Tool stock for up to 139 tools (INDEX G420)
- Sophisticated working area concept for turning lengths up to 1,600 mm / 2,300 mm and variable machining options
- High thermal and mechanical stability
- High dynamic response (rapid traverse rate up to 50 m/min)
- Chip conveyor can be used on the left and right
Parts
An extensive array of components suitable for diverse applications in the automotive, aerospace, or mechanical engineering sectors
Turret head
- Industry: Mechanical engineering
- Material: Steel
- D 273 mm x 76 mm
Flange
- Industry: Mechanical engineering
- Material: Steel
- D 178 mm x 120 mm
Shaft
- Industry: Automotive
- Material: Steel
- D 60 mm x 510 mm
Rotor carrier
- Industry: Aerospace
- Material: Steel
- D 140 mm x 285 mm
Integrated Automation Solutions
An optional integrated workpiece handling unit facilitates loading, unloading, remnants removal, and handling of parts weighing up to 25 kg and with a diameter of up to D 120 mm. This unit is equipped with 2 CNC axes controlled from the machine.
Further tailored automation solutions, like conveyor belts or robot handling with additional functions, can be customized and integrated according to the customer's needs.
Modular-Based Machining
The INDEX G420 modular system provides extensive flexibility. It allows for up to 3 tool carriers with Y axes in the working area, accommodating various workpiece types. The spacious working area accommodates parts up to 1600 mm / 2300 mm in length. The robust main and counter spindles handle bar diameters up to D 120 mm and chuck parts up to D 400 mm. Turret steady rests are available for machining longer or shaft-type parts.
The INDEX G420 is also capable of simultaneous 5-axis machining.
The new design prioritizes an ergonomic setup and operating concept. Key components are easily accessible for operators and maintenance personnel. Optionally, a 2-axis workpiece handling system, tailored to machining processes, can be integrated for machine loading and unloading.
Video
Control
he iXpanel operating concept provides access to networked production. With iXpanel, your staff always has all relevant information for efficient production right at the machine. iXpanel is already included in the standard and can be individually extended. You can use iXpanel as you want it for your business organization – that’s Industry 4.0 tailored to your needs.
Technical Data
| Working Area | |
|---|---|
| Turning Length (mm) | 1,600 / 2,300 |
| Main Spindle, Counter Spindle | |
|---|---|
| Speed Max. (rpm) | 4,000 (3,000 optional) |
| Chuck Diameter (mm) | 315 (400 optional) |
| Torque at 100% / 40% (Nm) | 811 / 918 (800 / 1,000 optional) |
| Power at 100% / 25% (kW) | 34 - 41 (34 - 42 optional) |
| Bar Capacity (mm) | 102 (120 optional) |
| Tool Magazine | |
|---|---|
| Tooling System | HSK-T63 / Capto-C6 |
| Tool Weight Max. (kg) | 10 |
| Tool Diameter Max. (mm) | 160 |
| Tool Length Max. (mm) | 500 |
| Turret Upper / Lower | |
|---|---|
| Number of Stations | 12 |
| Speed Max. (rpm) | 5,400 |
| Rapid Traverse, Feed Force (m/min / N) | 185 / 30 / 10,000 |
| Slide Travel X, Rapid Traverse, Feed Force (mm / m/min / N) | +/- 70 / 20 / 11,000 |
| Slide Travel Z, Rapid Traverse, Feed Force (mm / m/min / N) | 40 / 11,000 |
| Tool Carrier | |
|---|---|
| Tooling System | VDI-40 |
| Number of Stations | 12 |
| Speed Max. (rpm) | 5,400 |
| Torque at 100% / 25% (Nm) | 20 / 35 |
| Rapid Traverse, Feed Force (m/min / N) | 185 / 30 / 10,000 |
| Slide Travel X, Rapid Traverse, Feed Force (mm / m/min / N) | 70 / 20 / 11,000 |
| Slide Travel Z, Rapid Traverse, Feed Force (mm / m/min / N) | 40 / 11,000 |
| General | |
|---|---|
| Length x Width x Height - Long Version (mm) | 5,060 x 3,025 x 3,165 |
| Weight (kg) | 23,000 |
| Connecting Power (kW) | 112 |
| Controls | iXpanel - iX4.0 |
| Basis Siemens S840D sl |
Documents and brochures
G420 ENDo You Need Help?
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