INDEX B500 - Unrivaled Universal Turning

Highlights

  • Clearly structured and ergonomic work area concept
  • Rigid mineral cast bed designed in a 45° block for exceptional precision
  • Work spindle equipped with a belt drive for superior torque
  • Capable of handling bars with a diameter of up to 102 mm and chucks up to 400 mm in diameter
  • Orthogonal linear Y-axis for precise machining
  • NC tailstock featuring an electrically controlled axis
  • Extended version available with a turning length of 1,200 mm
  • Comes standard with the iXpanel i4.0-ready operating system, featuring an 18.5” touchscreen and based on Siemens S840D sl.
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Csm Index B400 004 8f93033ee9
Csm Index B400 004 A8fb21b429

Design

The INDEX B500 is an evolution of established manufacturing solutions in the INDEX Group. This versatile universal lathe, when customized to your needs, can be employed in various applications, including tooling, prototyping, and production. Decades of expertise are evident in the design, including features like a pocket above the main spindle to allow the safe use of long boring bars without collisions.

Components

Main spindle

  • Bar diameter 102 mm, chuck up to dia. 400 mm
  • Speed 3150 rpm
  • Spindle power 30 kW (40%)
  • Torque 910 Nm (40%)
  • Holding brake for indexing the axis

Star turret and compound slide setup

  • 12 live tool stations
  • VDI 40 according to DIN 69880 with patented W-serration
  • X 360 mm / Y ±60 mm / turning length Z up to max. 750 mm
  • 5,400 rpm, 10.5 kW, 37 Nm (25%)

NC tailstock

  • Electronically freely positionable
  • Generously dimensioned roller guides
  • Electronically adjustable pressure force up to 10,000 N
  • Cone center MK 5 or SK 30

Counter spindle

  • Spindle clearance dia. 82 mm, chuck up to dia. 250 mm
  • Speed max. 3,150 rpm
  • Spindle power 15 kW (40% duty cycle)
  • Torque 204 Nm (40% duty cycle)
  • Holding brake for indexing the axis

Ergonomic operating concept

The spacious work area of the INDEX B500 guarantees excellent accessibility for setup. Both the main spindle and the tool turret are easily accessible, enabling quick and flexible setup and changeover. The well-designed work area, featuring steep-sloping and smooth covers, ensures optimal chip evacuation and prevents chip accumulation.

Highlights

  • Efficient setup process
  • Superb work area accessibility
  • Effective chip removal

The W-serration

The patented INDEX W-serration ensures high precision during tool changes and repeated usage.

Highlights:

  • Reduced tooling/setting-up times
  • High precision during changes thanks to long fixing grooves
  • Prolonged lifespan of cutting inserts
  • Compatible with DIN 69880
  • Applicable for both stationary and live tools

iXpanel i4.0ready included

The iXpanel operating concept provides access to networked production. With iXpanel, your staff always has all relevant information for efficient production. iXpanel is already included in the standard and can be individually extended. You can use iXpanel as you want it for your business organization – that’s Industry 4.0 tailored to your needs.

Ideal for a wide range of parts

With the universal turning machine B400, it is possible to machine a wide variety of workpieces from bars up to dia. 102 mm and in the chuck up to dia. 400 mm.

C45

Ø 65 x 400 mm

25CrMo4

Ø 250 x 230 mm

20NiCrMo2-2

Ø 78 mm

Technical data

Working Area    
Turning Length mm 750 / 1,200
Main Spindle    
Bar Capacity mm 102
Chuck Diameter mm 400
Speed Max. rpm 3,150
Power at 100% / 40% kW 20.5 / 30.0
Torque at 100% / 40% Nm 622 / 910
Counter Spindle    
Bar Capacity mm 82
Chuck Diameter mm 250
Speed Max. rpm 3,150
Power at 100% / 40% kW 10 / 15
Torque at 100% / 40% Nm 136 / 204
Tailstock    
Feed Force Z N 10,000
Rapid Traverse Z m/min 8.5
Star Turret VDI40    
Number of Stations   12
Speed Max. rpm 5,400
Power at 25% kW 10.5
Torque at 25% Nm 37
Slide Travel X, Rapid Traverse, Feed Force mm / m/min / N 360 / 40 / 11,900
Slide Travel Y, Rapid Traverse, Feed Force mm / m/min / N ±60 / 20 / 11,700
Slide Travel Z, Rapid Traverse, Feed Force mm / m/min / N 750 / 40 / 11,900
Disc Turret VDI40    
Number of Stations   12
Speed Max. rpm 5,400
Power at 25% kW 10.5
Torque at 25% Nm 37
Slide Travel X, Rapid Traverse, Feed Force mm / m/min / N 360 / 40 / 11,900
Slide Travel Y, Rapid Traverse, Feed Force mm / m/min / N ±60 / 20 / 11,700
Slide Travel Z, Rapid Traverse, Feed Force mm / m/min / N 750 / 40 / 11,900
Dimensions, Weight, Connecting Power    
Length x Width x Height mm 3,595 x 1,900 x 2,290
Weight kg 9,850
Connecting Power kW 54
Controls    
Siemens    
S840D sl    
Multi-Touch Screen    
    18.5"

Documents and brochures

B400, B500 - Universal lathes for precise and powerful cutting
5.52 MB
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