Highlights
- Clearly structured and ergonomic work area concept
- Rigid mineral cast bed designed in a 45° block for exceptional precision
- Work spindle equipped with a belt drive for superior torque
- Capable of handling bars with a diameter of up to 102 mm and chucks up to 400 mm in diameter
- Orthogonal linear Y-axis for precise machining
- NC tailstock featuring an electrically controlled axis
- Extended version available with a turning length of 1,200 mm
- Comes standard with the iXpanel i4.0-ready operating system, featuring an 18.5” touchscreen and based on Siemens S840D sl.
Design
The INDEX B500 is an evolution of established manufacturing solutions in the INDEX Group. This versatile universal lathe, when customized to your needs, can be employed in various applications, including tooling, prototyping, and production. Decades of expertise are evident in the design, including features like a pocket above the main spindle to allow the safe use of long boring bars without collisions.
Components
Main spindle
- Bar diameter 102 mm, chuck up to dia. 400 mm
- Speed 3150 rpm
- Spindle power 30 kW (40%)
- Torque 910 Nm (40%)
- Holding brake for indexing the axis
Star turret and compound slide setup
- 12 live tool stations
- VDI 40 according to DIN 69880 with patented W-serration
- X 360 mm / Y ±60 mm / turning length Z up to max. 750 mm
- 5,400 rpm, 10.5 kW, 37 Nm (25%)
NC tailstock
- Electronically freely positionable
- Generously dimensioned roller guides
- Electronically adjustable pressure force up to 10,000 N
- Cone center MK 5 or SK 30
Counter spindle
- Spindle clearance dia. 82 mm, chuck up to dia. 250 mm
- Speed max. 3,150 rpm
- Spindle power 15 kW (40% duty cycle)
- Torque 204 Nm (40% duty cycle)
- Holding brake for indexing the axis
Ergonomic operating concept
The spacious work area of the INDEX B500 guarantees excellent accessibility for setup. Both the main spindle and the tool turret are easily accessible, enabling quick and flexible setup and changeover. The well-designed work area, featuring steep-sloping and smooth covers, ensures optimal chip evacuation and prevents chip accumulation.
Highlights
- Efficient setup process
- Superb work area accessibility
- Effective chip removal
The W-serration
The patented INDEX W-serration ensures high precision during tool changes and repeated usage.
Highlights:
- Reduced tooling/setting-up times
- High precision during changes thanks to long fixing grooves
- Prolonged lifespan of cutting inserts
- Compatible with DIN 69880
- Applicable for both stationary and live tools
iXpanel i4.0ready included
The iXpanel operating concept provides access to networked production. With iXpanel, your staff always has all relevant information for efficient production. iXpanel is already included in the standard and can be individually extended. You can use iXpanel as you want it for your business organization – that’s Industry 4.0 tailored to your needs.
Ideal for a wide range of parts
With the universal turning machine B400, it is possible to machine a wide variety of workpieces from bars up to dia. 102 mm and in the chuck up to dia. 400 mm.
C45
Ø 65 x 400 mm
25CrMo4
Ø 250 x 230 mm
20NiCrMo2-2
Ø 78 mm
Technical data
Working Area | ||
---|---|---|
Turning Length | mm | 750 / 1,200 |
Main Spindle | ||
Bar Capacity | mm | 102 |
Chuck Diameter | mm | 400 |
Speed Max. | rpm | 3,150 |
Power at 100% / 40% | kW | 20.5 / 30.0 |
Torque at 100% / 40% | Nm | 622 / 910 |
Counter Spindle | ||
Bar Capacity | mm | 82 |
Chuck Diameter | mm | 250 |
Speed Max. | rpm | 3,150 |
Power at 100% / 40% | kW | 10 / 15 |
Torque at 100% / 40% | Nm | 136 / 204 |
Tailstock | ||
Feed Force Z | N | 10,000 |
Rapid Traverse Z | m/min | 8.5 |
Star Turret VDI40 | ||
Number of Stations | 12 | |
Speed Max. | rpm | 5,400 |
Power at 25% | kW | 10.5 |
Torque at 25% | Nm | 37 |
Slide Travel X, Rapid Traverse, Feed Force | mm / m/min / N | 360 / 40 / 11,900 |
Slide Travel Y, Rapid Traverse, Feed Force | mm / m/min / N | ±60 / 20 / 11,700 |
Slide Travel Z, Rapid Traverse, Feed Force | mm / m/min / N | 750 / 40 / 11,900 |
Disc Turret VDI40 | ||
Number of Stations | 12 | |
Speed Max. | rpm | 5,400 |
Power at 25% | kW | 10.5 |
Torque at 25% | Nm | 37 |
Slide Travel X, Rapid Traverse, Feed Force | mm / m/min / N | 360 / 40 / 11,900 |
Slide Travel Y, Rapid Traverse, Feed Force | mm / m/min / N | ±60 / 20 / 11,700 |
Slide Travel Z, Rapid Traverse, Feed Force | mm / m/min / N | 750 / 40 / 11,900 |
Dimensions, Weight, Connecting Power | ||
Length x Width x Height | mm | 3,595 x 1,900 x 2,290 |
Weight | kg | 9,850 |
Connecting Power | kW | 54 |
Controls | ||
Siemens | ||
S840D sl | ||
Multi-Touch Screen | ||
18.5" |
Documents and brochures
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