High-pressure waterjet deburring
Combined with low-pressure processes for cleaning
Ensuring that parts are consistently and reliably deburred and cleaned is essential for maintaining the quality of subsequent processes, including bonding, sealing, and assembly, as well as ensuring flawless product functionality.
Reliable and reproducible deburring and cleaning of parts are vital for quality.
With the completely new system concept EcoCvelox, Ecoclean offers a highly flexible, modular solution for cost-efficient high-pressure waterjet deburring and cleaning in a single procedure. The process-dependent configurable and expandable machine with integrated linear transport system enables processing of parts with dimensions up to 200 x 200 x 200 mm cycle times of only 15 seconds per palette in the so-called one-piece flow.
The presence of an integrated CAD/CAM interface enables the high-pressure deburring process to be swiftly and effortlessly programmed. This can be done using either a single spindle or a high-pressure turret equipped with up to five tools. Additionally, when coupled with an innovative parts handling system, it guarantees the rapid implementation of process operations for new workpieces.
Cleaning and drying of components can be accomplished using methods such as injection flood washing, spraying, controlled rinsing, ultrasound, high-speed blowing, and vacuum drying. The system can be loaded automatically with a robot or portal system, or manually.
Technology & Solutions
EcoCvelox - Innovative system concept for efficient high-pressure waterjet deburring and cleaning:
- Combines high-pressure waterjet deburring with low-pressure cleaning processes
- Compact design with integrated dynamic linear transport system
- Modular and expandable, tailored to specific processes
- Handles components up to 200 x 200 x 200 m
- Fast cycle times of only 15 seconds per pallet
- High-pressure deburring with single spindle or turret (up to five tools)
- Integrated CAD/CAM interface for easy deburring module programming
- Component cleaning methods: injection flood washing, spraying, targeted rinsing, and ultrasound
- Component drying through high-speed blowing and/or vacuum drying
- Automatic loading with gantry, robot, or manual
- Optional one-sided or opposite loading and unloading
Applications
The EcoCvelox by Ecoclean presents an inventive approach to simultaneously deburr, clean, and dry components within a single system, suitable for a wide range of components including:
- Aluminum die-cast components, including housings, brackets, and pump parts
- Hydraulic cylinders
- Brake cylinders
- Various types of valves
- Injection systems, such as valves, pumps, and common rail components
- Turbine wheels with shafts, bearing housings, and turbine housings
- Gearboxes and clutch housings
Photos
Documents and brochures
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